Advanced 3D Printing & Prototyping
Spark Motion goes beyond hobby-grade printing. We specialize in engineering-grade materials suitable for functional parts, tooling, and low-volume production.
Materials include:
PET-GF/CF (Polyester filled with glass or carbon fibers)
PPA-GF/CF (High-Performance Nylon with glass or carbon fibers)
PC (Polycarbonate/Lexan)
We understand mechanical properties, heat resistance, layer adhesion, and real-world load cases; not just print settings. Whether you need a high-strength bracket, custom enclosure, gears, or protoypes, we deliver parts engineered for performance.
Mechanical Design
Spark Motion delivers precision mechanical design for industrial machinery, automation systems, and custom equipment. With a BSME background and decades of hands-on machinery design experience, we bridge theory and real-world application.
From concept development to fully detailed manufacturing drawings, we design robust, serviceable, and production-ready systems. Our experience includes machine frames, motion systems, conveyors, tooling, structural components, and complete machine assemblies — engineered for durability, safety, and efficiency.
Electrical Design
Spark Motion provides professional industrial electrical design backed by UL MTR (Manufacturer Technical Representative) credentials and extensive field experience.
Services include panel layouts, schematics, power distribution, safety circuits, I/O architecture, and complete machine documentation packages. Designs are developed with compliance in mind — aligning with UL and NFPA standards to ensure safe, inspectable, and scalable systems.
PLC Programming & Motion Control
Spark Motion specializes in advanced PLC programming and integrated motion control systems.
Platforms supported include:
Allen-Bradley
Siemens
Yaskawa
Delta Motion Controllers (hydraulics)
Arduino (prototyping & embedded systems)
Indusoft HMI/SCADA
We develop structured, maintainable code for complex automation systems including servo motion control, hydraulic positioning systems, coordinated multi-axis systems, PID tuning, and custom HMI development. Whether commissioning a new machine or optimizing an existing one, we deliver clean architecture and reliable performance.
Machinery Safety & Risk Assessment
Spark Motion is led by a TÜV Certified Machine Safety Expert (CMSE), with experience designing and validating systems in accordance with:
ISO 13849
ANSI B11
NFPA 70 & NFPA 79
We perform machinery risk assessments, safety circuit validation, Performance Level (PL) calculations, safety architecture design, and machine upgrades to bring legacy systems into compliance. Our approach balances safety, usability, and productivity — ensuring operators are protected without compromising performance.